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This Donut production line is capable to automatically produce a wide range of fat fried products, such as Donuts, Berliner and also long moulded fat fried products. It comes with a complete make up section with bypass option for tray setting to also make it work as a bun line, automatic Final proofing system, Automatic Fat frying system made in Germany, cooling and packaging.
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König / Opelka Donut production line
This line consits of König dough make-up line,
Opelka fat frying line and Ilapack packaging.
Components are as following:
1. König dough hopper
– type: TRÖ240
– plastic hopper
– automatic internal oiling
– approx. 240 lt dough capacity
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2. König head machine
– type I-Rex T4/3-AW
– 3 or 4 rows adjustable
– working capacity: up to 50 strokes/min
– weight range: 20-100 gr (dep. on dough)
– spreading belt 1900 mm length
– flour duster over spreading belt
– stainless steel
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3. König pre proofer
– type: KGV I (600/960)
– working width: 600 mm
– total approx. 960 useable proofing baskets
– proofing time approx. 20 min
– outlet after 480 baskets to an integrated
flatten unit to flat the products
– sterilisation unit and drying zone with blowing
and heating for empty baskets
– plastic baskets with removeable moulds
“- with stamping unit like “”Kaiser”””
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4. König long moulder
– working width: 800 mm
– type WDK-RR800
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5. König Donut stamping stations
– type: DS800
– working width: 800 mm
– 2 stamping stations for different sizes
– with scrap dough removal
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6. König final proofer
– type: KGN I E (1000/400/175)
– working width: 1000 mm
– plastic proofing baskets with easy removeable
and easy cleaning fabric inserts, velcro
– total approx. 400 useable baskets for proofing
– additional 175 baskets external for setting
– UV sterilisation for empty baskets
– drying zone with blowing and heating for empty
baskets, external
– flour duster for empty baskets
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7. Fabric insert belt for manual loading
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8. Moveable belt to let in the products into fat
frying tank
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9. Opelka fat fryer, 8 rows
– type: MagicBaker CleanFlex 3200 LF Terag
– year of construction 2014
– max. fat volume: 280 lt (fryer tank)
– 11850x1740x2405 mm (LxWxH)
– product transport belt system for save drive
through fat fryer with turning unit
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10. Product injection unit, 8-row
– automatic filling
– defined holding, filling and hand-over position
– no individual detection
– automatic marmelade feeding
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11. Product setting device
– moveable belt for unloading fried products
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12. Reservoir with pump
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13. Extractor hood
– with fire extinguishing direction
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14. Cooling unit
– working width: 1000 mm
– total approx. 250 useable baskets
– baskets 100 mm (bottom), 8-row
– transfer height from Fat Fryer: 1080 mm
– ground clearance approx. 150mm
– not insulated
– cooling with room temperature
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15. Washing unit for baskets
– 2 washing tanks exit of proofer
– first tank for suds with 30°C with drain
– second tank for clean, hot water with 60°C
without drain
– cleaning cycle at ending of production
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16. Ilapak Carrera 500 packaging machine
– carton tray errector (wrapping of doughnuts)
