Muffin Production Line - 6800009 - 1

Muffin production line

Muffin Production Line - 6800009 - 1
Specs
Manufacturer

Comas, Ilapack, Inteda Engineering, Reimelt, W&K Automation, Werner&Pfleiderer

Construction Year

2006, 2009

Location

germany

Plant consisting of:
– Reimelt flour and sugar supply unit
year of construction: 2009
– Tonelli kneadery
year of construction: 2006
Type: U3300 Serie 7
– INTEDA ENGINEERING Form, sheet metal cleaning
and suction station
year of constsruction: 2006
compact filter Type 1803-100 Spez.
performance: 270 trays/h
nominal flow ratel: 1640 m3/h
filter area: 15.0 m²
engine power: 3.10 kW
400 V
6,8 A
nominal speed: 3000 min-1
– COMAS transport belt station
year of construction: 2006
type: 3928
performance: 270 trays/h
– mould tray addition station
– muffin tray stacker
– muffin tray unloading system
– empty tray return station
– INTEDA ENGINEERING muffin capsule dispenser
year of construcion: 2009
type: mould inserter
performance: 10.800 moulds/hour (270 trays/h)
2 inter changeable magazines
with capacity of 20 x 150 moulds each (3000pcs)
– COMAS muffin filling station
year of construction: 2006
type: dosing system for muffins
IS 1100
performance: 270 trays/h
3.000 to 10.000 muffins/h
– COMAS topping/ cream cheese
year of construction: 2006
type: IT 600
270 trays/h
– COMAS decor litter station
year of construction: 2006
type: 3872
performance: 270 trays/h
– 9 WERNER & PFLEIDERER rotary oven’s
year of construction: 1, 2, 9, 10, 11, 12: 2006
year of construction ovens 3, 4 and 5: 2013
all ovens are REC 1280
performance: fuel type: oil/natural gas
oil throughput: 9,0 kg/h
Qn (Hi): 104 kW
dimensions: turning circle: Ø 1300 mm
oven width: 1740 mm
oven depth: 1867 mm
oven height: 2700 mm
– HÄMMERLE / HÖRBURGER cooler station
year of construction: 2006
type: cooling tower
270 trays/h
with 3 Zones
– COMAS vaccination station
year of construction: 2006
type: 3872
270 trays/h
– COMAS turning station
year of construction: 2006
type: 1000
performance: 270 trays/h
– COMAS decapsulation station
year of construction: 2006
type: 3872
performance: 270 trays/h
– COMAS glazing station
year of construction: 2006
type: 3872
performance: 270 trays/h
– glaze fade station
– COMAS decor litter station
year of construction: 2006
type: 3872
performance: 270 trays/h
– COMAS cooling line station
year of construction: 2006
type: BT1000
performance:
cooling capacity: 5,5 kW
condensate valve: 2 x 0.75 kW
solenoid gas: 8 kW
dryer valve: 0.15 kW
cooling tunnel consists of one cooling zone
– INTEDA ENGINEERING automatic palletising system
and conversion palletising transport
year of construction: 2006
type: AF 060006
performance:
individual product muffins: ca. 10.000 pcs.
Beckmark 12-pack blister: ca. 833
Ölz 2-Blister: 4.000 pcs/h
IP55
fully automatic SPS controlled special machine
2 Adept Robots
type: Cobra s800 Dual CX robot system
dimension total system: (LxWxH): 18 x10x2,5 m
total weigth approx. 2.000kg
– ADEPT robot-station
year of construction: 2006
performance: loading capacity: 5,5kg
24 VDC, 150 W (6A)
IP20
robot-weight: 34kg
2 axes drive
– INTEDA ENGINEERING stacker station
year of construction: 2006
type: AF 060005
performance:
box trasport and stacking: >400 box/h
pallett dispenser and sword: >16 palletts/h
IP55
fully automatic SPS controlled special machine
dimensions: (LxBxH): 5,5 x 3,6 x 2,5 m
total weight: 4.000 kg
– MESUTRONIC metal detector station
year of construction: 2006
type: 5.6 OII 600/150
performance: 100-240 V; 50-3000mA
50/60 Hz; IP: 65
with Exit pusher
– KALFASS side welding machine
year of construction: 2006
type: COMPACT 450 SO
performance: ca. 10-15 m/min
– BLUHM SYSTEM labeler station
year of contruction: 2006
type: Alpha Compact
– VIMCO S.r.l. packaging station
year of construction: 2006
performance: packaging: approx. 280 pakings/h
8 kW; weight: 700kg
packaging formats: 295 x 395 x 252 mm
glue applicator: Nordson PROBLUE 7 4H/G
– VIMCO S.r.l tray erector-station
– box erector:
year of construction: 2006
type: FAC 555
box: ca. 30 boxes/min
connection power: 7 kW
– insert erector:
year of construction: 2006
type: 818
performance: ca. 30 insoles/min
connected load: 8 kW
weight: 700kg
insert sizes: 390 x 300 x 80 mm
– ILAPAK film wrapping machine
year of construction: 1998
type: DELTA 3000 DC
performance: consumption: 7000 W; IP: 55
blister clocking: ca. 70-120 clock/min
– BLUHM SYSTEM labeler
year of construction: 2006
type: Alpha Compact
– MESUTRONIC metal detector
year of construction: 2006
type: MN 5.6 CT 250/175
100-240 V; 50-3000 mA; 50/60 Hz; IP: 65
with pusher for the elimination

– accessories consisting of:
– W&K Automation GmbH emulsions device
year of construction: 2014
type: Mixer UR600
performance: max. load content: 600 liters
pump type: Impeller pump UI 4
flow rate: 46 L/min.; IP: 54
max/min. perm. operating temperature 50/0°C
total weigth (empty): 215kg
container diameter: 1000 mm
total height: 1700 mm
– Boyens Backservice jelly station 8 rows:
year of construction: 2006
type: 400.0306007
performance:
maximum free outlet: 159 L/min.
maximum pump speed: 276 DH/min.
400V/50Hz/14Kw(2x7Kw)
weight (empty): 250 kg
dimension (LxWxH): 750 x 820 x 1120 mm
– TONELLI stirring vessel mixing machine
year of construction: 2006
performance: 6x bowls each approx. 300 Litres
– fruit shaker unit incl. work platform
(frozen fruits incorporation)
– 35 rotary trays each with 12 trays
each tray: 40 shape places
– WOLF SPEZIALMASCHINEN glaze dissolving kettle
year of construction: 2006
agitatior tank RB 0.5
mass pump: WPZ 200
capacity: 200 kg/h; 0,25 kW
mass: 500 kg
machine weight (empty): 450 kg
– Mfh Fabrication & Development Ltd.
chocolate warming tray
year of construction: 1999
type: 001
pressure: 1.5 bar, temperatures: 30-50°C
weight: 830kg
– TONWLLI group filling suction machine
year of construction: 2006
type: TSB 300
performance:
delivery rate: 1800 L/hour
pump type: NM031BY01L06B; Make: Netzsch
400V/50 Hz

final weight: 50-130g
output: max. 10.000 pieces/h
decor with pieces of up to 0.8cm possible
(e.g. fruits)

Muffin production line

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Complete Muffin production line starting from the Reimelt dosing system and Tonelli mixers and leading up all the way to packaging of the finished products. This line consists of every component needed in order to manufacture muffins on an industrial scale, in order to see the scope of supply please see the detailed spec list below.

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Helen Büttner
Tue – Fri 8:00 – 13:00
Julia Boca
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Maximilian Haas
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Tobias Heck
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